Uhlobo, ukusebenza kunye nokusetyenziswa kwe-electrode
Uhlobo lwe-Electrode
Ii-electrode zeCarbonaceous zingahlelwa zibe yi-carbon electrode, i-graphite electrode kunye ne-self-baking electrode ngokusetyenziswa kwazo kunye neenkqubo zokuvelisa.
I-carbon electrode yenziwe nge-low-ash anthracite, i-coke ye-metallurgical, i-pitch coke kunye ne-petroleum coke. Iqulunqwe ngomlinganiselo othile kunye nobukhulu bamasuntswana. Xa udibanisa, i-asphalt ye-binder kunye ne-tar ixutywe, kwaye umxube uxutywe ngokulinganayo kwiqondo lokushisa elifanelekileyo. Ukwenza, kwaye ekugqibeleni ukukhawuleza ukucima kwi-roaster. Inokwahlulwa ibe yi-electrode ye-graphite yendalo, i-electrode yegraphite eyenziweyo, i-carbon electrode kunye ne-carbon electrode ekhethekileyo.
I-electrode yegraphite (i-graphiteelectrode) yenziwe nge-petroleum coke kunye ne-pitch coke njengento ekrwada, kwaye emva koko ifakwe kwisithando sombane sokumelana nombane kunye nobushushu be-2273 ~ 2773K, kwaye yenziwe kwi-graphite electrode nge-graphitization. I-electrode yegraphite yahlulwe ngakumbi ngolu hlobo lulandelayo.
I-electrode eqhelekileyo yegraphite yamandla ivumela ukusetyenziswa kweeelectrode zegraphite ezinoxinano lwangoku olungaphantsi kwe-17 A/cm2, kwaye isetyenziswa ikakhulu kwiziko lombane eziqhelekileyo ezifana nokwenza intsimbi, ukucokisa isilicon, kunye nephosphorus etyheli.
Umphezulu we-anti-oxidation coated graphite electrode ugqunywe ngoluhlu olukhuselayo (i-graphite electrode antioxidant) eqhubayo kwaye ixhathisa i-oxidation yobushushu obuphezulu, okunciphisa ukusetyenziswa kwe-electrode ngexesha le-steelmaking (19% ~ 50%) kunye nokwandisa ubomi benkonzo ye-electrode (22% ~ 60%), ukunciphisa ukusetyenziswa kwamandla e-electrode.
I-electrode ye-graphite yamandla aphezulu ivumela ukusetyenziswa kwe-electrode ye-graphite kunye nokuxinana kwangoku kwe-18 ukuya kwi-25 A / cm2, esetyenziswa kakhulu kwii-ovens ze-arc zombane eziphezulu ze-steelmaking.
Iielectrode zegraphite ezinamandla aphezulu zivumela ukusetyenziswa kweeelectrode zegraphite ezinoxinano lwangoku olungaphezu kwe-25 A/cm2. Isetyenziswa kakhulu kwi-ultra-high power steelmaking arc furnaces zombane.
I-electrode yokubhaka (i-selfbakingelectrode) isebenzisa i-anthracite, i-coke, kunye ne-bitumen kunye ne-tar njengezinto eziluhlaza, ukwenza i-electrode paste kwiqondo lokushisa elithile, kwaye emva koko ulayishe i-electrode yokunamathisela kwi-electrode case efakwe kwisithando sombane (njengoko kubonisiwe kwi-FIG. eziko bayazenzela kwaye baphekwe. I-electrode enjalo ingasetyenziselwa ngokuqhubekayo, kwaye inokubunjwa ngokudibanisa umgca wecala elide kwaye inokukhutshwa kwi-diameter enkulu. I-electrode yokubhaka isetyenziselwa ngokubanzi ukuveliswa kwe-ferroalloy ngenxa yenkqubo yayo elula kunye neendleko eziphantsi.
Umzobo 1 Umzobo weSchematic weqokobhe le-electrode
I-1-electrode shell; Iqhekeza le-2-rib; Ulwimi olu-3-triangle
Ukusebenza kobugcisa obuphambili be-electrode
Izinto ze-electrode kufuneka zibe nezi mpawu zilandelayo ze-physicochemical:
I-conductivity ingcono, ukuxhathisa kuncinci, ukunciphisa ilahleko yamandla ombane, ukunciphisa ukuhla kwamandla ombane we-net omfutshane, kunye nokwandisa amandla ombane osebenzayo ukwandisa amandla echibi elinyibilikisiweyo;
Indawo yokunyibilika iphezulu;
I-coefficient yokwandiswa kwe-thermal incinci, xa iqondo lokushisa litshintsha ngokukhawuleza, akulula ukuguqulwa, kwaye uxinzelelo lwangaphakathi olubangelwa ukutshintshwa kweqondo lokushisa alukwazi ukuvelisa ukuqhekeka okulungileyo ukwandisa ukuchasana;
Yiba namandla aneleyo omatshini kumaqondo obushushu aphezulu;
Ukungcola kuphantsi kwaye ukungcola akungcolisi umnyibilikisi.
Iimpawu eziphambili zezobugcisa ze-carbon electrode, i-graphite electrode kunye ne-self-baking electrode iboniswe kwiThebhile 1 kunye neMifanekiso 2 kunye ne-3.
Itheyibhile yoku-1 yokusebenza kobugcisa be-Electrode
Umzobo 2 Utshintsho lwe-resistiveivity ye-carbon electrode kunye ne-graphite electrode kunye nobushushu
Umzobo 3 I-Thermal conductivity ye-carbon kunye ne-graphite electrode njengomsebenzi weqondo lokushisa
Ukukhethwa kwee-electrode kwishishini le-ferroalloy
Ii-electrodes ezizibhaka ngokwazo zisetyenziswa kakhulu kwi-iron alloy smelting, ukulungiswa kwe-ferrosilicon, i-silicon chromium alloy, i-manganese silicon alloy, i-carbon ferromanganese ephezulu, i-carbon ferrochrome ephezulu, i-carbon ferromanganese ephakathi kunye nephantsi, i-carbon ferrochrome ephakathi kunye nephantsi, i-silicon calcium alloy, i-tungsten iron Yima. Ii-electrodes ezizibhaka ngokwazo zikholisa ukunyusa imveliso yealloys, amabhanti entsimbi abe yikhabhoni, kwaye avelise ialloys zentsimbi kunye neentsimbi ezisulungekileyo ezinekhabhoni ephantsi kakhulu. Ukuba i-carbon ferrochrome, i-silicon yezoshishino kunye nesinyithi se-manganese, i-carbon okanye i-graphite electrode kufuneka isetyenziswe.
电极的种类、性能及其用途
电极种类
碳质电极按其用途及制作工艺不同可分為碳素电极、石墨电极和自焙电极三种.
碳素电极(carbonelectrode)是以低灰分的无烟煤、冶金焦、沥青焦和石油焦為原料,按一定的比例和粒度组成.混合时加入黏结剂沥.青和焦油,在适当的温度下搅拌均匀后压制成形,最后在焙烧炉缓慢焙烧制得。可分為天然石墨电极、人造石墨电极、碳电极以及特种碳素电极四类。
石墨电极(graphiteelectrode)以石油焦和沥青焦為原料制成碳素电极,再放到温14 石墨化电阻炉中,经石墨化而制成石墨电极„石墨电极又分為以下几。
普通功率石墨电极允许使用电流密度低于17A/cm2的石墨电极,主要用于炼钢、炼硅、炼黄磷等的普通功率电炉。
抗氧化涂层石墨电极表面涂覆既能导电又耐高温氧化的保护层(石墨电极抗氧化剂),降低炼钢时的电极消耗(19%〜50%),延长电极的使用寿命(22%〜60%),降低电极的电能消耗.
高功率石墨电极允许使用电流密度為18〜25A/cm2的石墨电极,主要用于炼钢的高功率电。
超高功率石墨电极允许使用电流密度大于25A/cm2的石墨电极。主要用于超高功率炼钢。
自焙电极(selfbakingelectrode)用无烟煤、焦炭以及沥青和焦油为原料,在一定温度下制成电极糊,然后把电极糊装入已安装在电炉上的电极壳中(如图1所示)中依靠电流通过时所产生的焦耳热和炉内传导热,自行烧结焦化。边给结成形,且可焙烧成大直径的.
图1 电极壳示意图
1-电极壳;2-筋片;3-三角形舌片
电极的主要技术性能
电极材料应具有下列物理化学特性:
小电性要好,电阻率要小,以减少电能的损失,减少短网压降,提高有效电压,以提高公熔;
熔点要高;
热膨胀系数要小,当温度急变时,不易变形,不能因温度变化带來的内应力产生细小的蔡實;
高温下要有足够的机械强度;
杂质要低,而且杂质不污染所冶炼的品种。
碳素电极、石墨电极和自焙电极的主要技术性能如表1和图2、图3所示.
表1 电极技术性能
图2 碳素电极和石墨电极电阻率随温度的变化情况
图3 碳素电极和石墨电极热导率随温度的变化情况
铁合金工业中电极的选用
自焙电极广泛用于铁合金冶炼,炼制硅铁、硅铬合金、锰硅合金、高碳锰铁、高碳铬铁、中低碳锰铁、中低碳铬铁、硅钙合金、钨铁等。自焙电极易使生产合金增碳,铁皮带入碳,生产含碳很低的铁合金和纯金属,如果碳铬铁、工业硅和金属锰应采用碳素电极或石墨电极。
Ixesha lokuposa: Nov-18-2019